Motor Circuit Protector vs. Molded Case Circuit Breaker

Molded Case Circuit Breakers (MCCBs) are designed to protect against two main types of rises in current: short circuits and overloads. Instantaneous Trip (IT) Circuit Breakers are a special type of MCCB, designed without thermal trip elements, used to protect against short circuits only.

Motor Circuit Protector vs. Molded Case Circuit Breaker. Photo: Square D

An overload occurs when electrical power exceeds the rated current, a condition that can increase over time. Small rises in current are generally not of concern, but if not corrected, excessive overloads can lead to equipment damage.

Short circuits, on the other hand, happen very quickly and produce currents that are several magnitudes higher than the rated full load. Short circuits must be eliminated very quickly to prevent equipment failure and subsequent damage.

IT Circuit Breakers are often referred to in the field as “Motor Circuit Protectors” (MCP), which is an old Westinghouse (now EATON) trade name. Most other manufacturers rarely use that term to officially describe them in specifications.

Magnetic Only Circuit Breaker

Another common term for IT breakers is “Magnetic Only” or “Mag-Only” circuit breaker. These breakers can look nearly identical to Molded Case Circuit Breakers to the untrained eye. The major difference is that MCPs do not come equipped with thermal trip functions and are specifically used in factory-assembled, tested, and listed combination motor starters where there is a separate thermal protective element, such as an overload relay.

The main takeaway is that the IT circuit breaker has no overload trip sensing elements. The National Electrical Code requires that they can only be used as part of a factory-assembled, tested, and listed assembly, specifically a “Combination Motor Starter.”

Short-Circuit Protection

MCP-style breakers are very common in Motor Control Center (MCC) buckets, a type of combination motor starter. The inside of an MCC bucket will contain the MCP with separate thermal overload protection (sometimes called “heaters”) beneath the starter.

The MCP circuit breaker provides short-circuit protection to all components within the combination starter, while separate protection is used for the motor circuit. The IT breaker is not UL listed; it is only UL Recognized as a component because it can only be used as part of a larger assembly and needs another device (the overloads) to make it function correctly in a circuit protection scheme.

Electrical engineers do not “decide” whether or not to use an MCP/IT CB, other than indirectly by incorporating a factory-built, tested, and listed combo starter that uses one into their design. The MCP is never used in a normal switchboard or panelboard application.

Further Reading